Incoloy 825 Floating Ball Valve
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Main Features
Size
Pressure Rating
Seats
Ends Connection
Operation
Limit Switch Box (Pneumatic Actuator Operation Available Only)
Solenoid Valve (Pneumatic Actuator Operation Available Only)
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1. What is Incoloy 825?

 

Incoloy 825 is a high-performance nickel-iron-chromium alloy with excellent corrosion resistance to oxidizing acids (such as nitric acid), reducing acids (such as sulfuric acid and phosphoric acid), chloride environments, and sulfide environments. Its mechanical properties remain stable over a temperature range of room temperature to 550°C.

 

2. Advantages of Freeman Valve's Incoloy 825 Ball valve:

 

2.1 Freeman Valve's Incoloy 825 ball valve exhibit excellent corrosion resistance to oxidizing acids (such as nitric acid) and reducing acids (such as sulfuric acid and phosphoric acid), especially performing exceptionally well under medium-concentration sulfuric acid and phosphoric acid conditions at low and medium temperatures;

 

2.2 Freeman Valve's Incoloy 825 ball valve possess strong resistance to chloride corrosion, effectively resisting pitting corrosion, crevice corrosion, and stress corrosion cracking (SCC), making them suitable for chlorinated seawater, brine, and chemical media environments;

 

2.3 Freeman Valve's Incoloy 825 ball valve is resistant to sulfide corrosion and can be used in acidic oil and gas wells in the oil and gas industry, resisting sulfide stress cracking (SSC);

 

2.4 Freeman Valve's Incoloy 825 ball valve maintain stable strength and ductility within a temperature range of room temperature to 550°C, and also possess good toughness at low temperatures, without low-temperature brittleness;

 

2.5 Freeman Valve's Incoloy 825 ball valve has excellent weldability;

 

2.6 Freeman Valve's Incoloy 825 ball valve effectively prevent intergranular corrosion due to the addition of titanium, which combines with carbon to form carbides, preventing the precipitation of chromium carbides at grain boundaries. This makes them particularly suitable for applications where post-weld solution treatment is not possible.

 

3. Classic Applications of Freeman Valve's Incoloy 825 Ball valve:

 

3.1 Wet-Process Phosphoric Acid Production: Freeman Valve's Incoloy 825 ball valve is advantageous in wet-process phosphoric acid production due to their resistance to medium-low temperature, medium-concentration phosphoric acid corrosion, resistance to chloride/fluoride ion pitting and stress corrosion, and the elimination of post-treatment requirements for welded joints;

 

3.2 Phosphoric Acid-Based Fertilizer Production: Freeman Valve's Incoloy 825 ball valve is the preferred material for the production of ammonium phosphate (MAP/DAP);

 

3.3 Metal Pickling and Surface Treatment: Freeman Valve's Incoloy 825 ball valve is crucial control units in sulfuric acid pickling lines, capable of withstanding accumulated metal ions (Fe²⁺/Fe³⁺) and chlorides in the acid solution;

 

3.4 Hydrometallurgy: Freeman Valve's Incoloy 825 ball valve can handle complex acidic solutions in the leaching, extraction, and electrowinning processes of copper, zinc, cobalt, and nickel;

 

3.5 Waste Acid Regeneration: Freeman Valve's Incoloy 825 ball valve has been widely used in process equipment for recovering sulfuric acid from waste acid.

 


Design Standard of Incoloy 825 Ball Valve:

Design Acc. to ASME B16.34 (ANSI Standard Incoloy 825 Ball Valve);

Design Acc. to EN-12516-1/2 (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve).

 

Test Standard of Incoloy 825 Ball Valve:

Test Acc. to API 598 (ANSI Standard Incoloy 825 Ball Valve);

Test Acc. to EN 12266-1/2 (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve).

 

Surface Finishing of Incoloy 825 Ball Valve:

All Incoloy 825 Ball Valve surface is finely machined to achieve the required roughness and conforms to standard MSS SP-110.

 

Size of Incoloy 825 Ball Valve:

From DN1/4’’ to 48’’ (ANSI Standard Incoloy 825 Ball Valve);

From DN8 to DN1200 (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve).

 

Face to Face of Incoloy 825 Ball Valve:

Face to Face Acc. to ASME B16.10 (ANSI Standard Incoloy 825 Ball Valve);

Face to Face Acc. to EN 558-1 (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve).

 

Pressure Rating of Incoloy 825 Ball Valve:

ANSI Class 150 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

ANSI Class 300 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

ANSI Class 600 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

ANSI Class 800 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

ANSI Class 900 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

ANSI Class 1500 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

ANSI Class 2500 Incoloy 825 Ball Valve (ANSI Standard Incoloy 825 Ball Valve);

EN 1092 PN 16 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 25 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 40 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 63 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 100 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 160 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 250 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 320 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve);

EN 1092 PN 400 Incoloy 825 Ball Valve (EN Standard Incoloy 825 Ball Valve, DIN Standard Incoloy 825 Ball Valve).

 

Working Temperature of Incoloy 825 Ball Valve:

Please refer to the "Temperature and Pressure Curve of Incoloy 825 Ball Valve" for temperature and pressure changes.

 

Ends Connection of Incoloy 825 Ball Valve:

ANSI Flange Ends Incoloy 825 Ball Valve;

ANSI Integral Flange Ends Incoloy 825 Ball Valve;

ANSI Welded Flange Ends Incoloy 825 Ball Valve;

Butt Weld (ASME B16.25) Ends Incoloy 825 Ball Valve;

Butt Weld x ANSI Flange Ends Incoloy 825 Ball Valve;

EN 1092 Flange Ends Incoloy 825 Ball Valve;

EN 1092 Integral Flange Ends Incoloy 825 Ball Valve;

EN 1092 Welded Flange Ends Incoloy 825 Ball Valve;

Butt Weld (EN 12627) Ends Incoloy 825 Ball Valve;

Butt Weld (ISO 1127) Ends Incoloy 825 Ball Valve;

Butt Weld x EN 1092 Flange Ends Incoloy 825 Ball Valve;

Male NPT (ASME B1.20.1) Ends Incoloy 825 Ball Valve;

Male BSPP (ISO 228-1) Ends Incoloy 825 Ball Valve;

Male BSPT (ISO 7-1) Ends Incoloy 825 Ball Valve;

Male NPT x Female NPT Ends Incoloy 825 Ball Valve;

Male BSPP x Female BSPP Ends Incoloy 825 Ball Valve;

Male BSPT x Female BSPT Ends Incoloy 825 Ball Valve;

Male NPT x Long Butt Weld (+100 mm) Ends Incoloy 825 Ball Valve;

Male BSPP x Long Butt Weld (+100 mm) Ends Incoloy 825 Ball Valve;

Male BSPT x Long Butt Weld (+100 mm) Ends Incoloy 825 Ball Valve;

Female NPT (ASME B1.20.1) Ends Incoloy 825 Ball Valve;

Female BSPP (ISO 228-1) Ends Incoloy 825 Ball Valve;

Female BSPT (ISO 7-1) Ends Incoloy 825 Ball Valve;

Socket Weld (ASME B16.11) Ends Incoloy 825 Ball Valve;

Socket Weld (EN 12760) Ends Incoloy 825 Ball Valve;

Female NPT x Socket Weld Ends Incoloy 825 Ball Valve;

Female BSPP x Socket Weld Ends Incoloy 825 Ball Valve;

Female BSPT x Socket Weld Ends Incoloy 825 Ball Valve;

Butt Weld (ASME B16.25) Ends Incoloy 825 Ball Valve;

Butt Weld (EN 12627) Ends Incoloy 825 Ball Valve;

Female NPT x Butt Weld Ends Incoloy 825 Ball Valve;

Female BSPP x Butt Weld Ends Incoloy 825 Ball Valve;

Female BSPT x Butt Weld Ends Incoloy 825 Ball Valve;

Female NPT x Long Butt Weld (+100 mm) Ends Incoloy 825 Ball Valve;

Female BSPP x Long Butt Weld (+100 mm) Ends Incoloy 825 Ball Valve;

Female BSPT x Long Butt Weld (+100 mm) Ends Incoloy 825 Ball Valve;

Long Butt Weld (+100 mm Weld Stub) Ends Incoloy 825 Ball Valve.

 

CE Marking of Incoloy 825 Ball Valve:

CE Marking is Available to Incoloy 825 Ball Valve with a Diameter of DN32 or Larger.

 

Chemical Composition of Incoloy 825 Ball Valve:

For the Chemical Composition of Incoloy 825 Ball Valve, please refer to EN 10204 Type 3.1 certificate.

 

Mechanical Properties of Incoloy 825 Ball Valve:

For the Mechanical Properties of Incoloy 825 Ball Valve, please refer to EN 10204 Type 3.1 certificate.

 

Certificate of Incoloy 825 Ball Valve:

All Incoloy 825 Ball Valve will be delivered with EN 10204 Type 3.1 Certificate.

 

Approvals of Incoloy 825 Ball Valve:

MSS SP-110 Certified of Incoloy 825 Ball Valve;

NACE MR 0175 Certified of Incoloy 825 Ball Valve

API 607 Fire Safe Certified of Incoloy 825 Ball Valve;

ISO 9001 Certified of Incoloy 825 Ball Valve;

PED Certified of Incoloy 825 Ball Valve.

 

Available Upon Request of Incoloy 825 Ball Valve:

NACE MR0175 is available upon request of Incoloy 825 Ball Valve;

ATEX is available upon request of Incoloy 825 Ball Valve;

TA-LUFT is available upon request of Incoloy 825 Ball Valve;

SIL is available upon request of Incoloy 825 Ball Valve;

Degreasing is available upon request of Incoloy 825 Ball Valve;

Fire Safe is available upon request of Incoloy 825 Ball Valve;

Stem Extension is available upon request of Incoloy 825 Ball Valve;

Double Block and Bleed is available upon request of Incoloy 825 Ball Valve.